Engineered for industrial applications, the Eaton HFD2040 is a 2-pole, 40A Series C F-Frame molded case circuit breaker. It utilizes a fixed thermal-magnetic trip unit for essential LI protection. This bolt-on breaker installs into compatible Eaton Series C panelboards. When transitioning to newer systems, it is replaced by the Power Defense PDG22M0040TFFL. With a 65 kAIC interrupting capacity at 480VAC, it ensures safety in high-fault environments and is HID and HACR rated.
HACR Rated, HID Rated, High Interrupting Capacity, Reverse Feed
Product FAQs
8 answers
What panelboards are compatible with the HFD2040 circuit breaker?
The HFD2040 is designed for use in Eaton Series C panelboards, switchboards, and motor control centers that accept F-frame bolt-on breakers.
Can the HFD2040 replace a standard FD2040 breaker?
Yes. The HFD2040 shares the same physical dimensions and F-frame mounting footprint as the FD2040, but it offers a higher interrupting capacity of 65kAIC at 480VAC compared to the 35kAIC rating of the standard FD2040.
What is the modern Power Defense replacement for the HFD2040?
When transitioning to newer Eaton systems, the HFD2040 is typically replaced by the Power Defense PDG22M0040TFFL molded case circuit breaker.
Can the HFD2040 be mounted on a standard DIN rail?
No. The HFD2040 is a bolt-on molded case circuit breaker designed for direct installation into panelboards, switchboards, or standalone F-frame enclosures. It is not designed for DIN rail mounting.
Is the HFD2040 suitable for direct current (DC) applications?
Yes, this breaker is rated for up to 250VDC with an interrupting capacity of 22kAIC. When installing in DC systems, follow Eaton guidelines for wiring poles in series based on the specific system voltage and grounding configuration.
Does the HFD2040 provide ground fault or arc fault protection?
No. The HFD2040 features a standard thermal-magnetic trip unit that provides long-time overload and instantaneous short-circuit protection. It does not include GFCI or AFCI circuitry.
What wire sizes are accepted by the standard lugs on the HFD2040?
The standard line and load lugs on this breaker accept wire gauges from 14 AWG up to 1/0 AWG, and they are compatible with both copper and aluminum conductors.
What does the LI trip function code mean on the HFD2040?
The LI designation indicates that the breaker's thermal-magnetic trip unit provides Long-Time (L) protection for sustained overloads and Instantaneous (I) protection for immediate short-circuit faults. Both trip settings are fixed on this model.
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Reviews
Review summary
Customers rate this product 5.0 out of 5 based on 21 reviews.
Eaton / Cutler-Hammer HFD3200 - 200A 3 Pole Molded Case Circuit Breaker
I recommend this product
Rated 5 out of 5 stars
8/20/26
Breaker
Breaker shipped out and we received it super quick.
DL
Deanna L.
Verified Buyer
Reviewing
Eaton / Cutler-Hammer HFD3150 - 150A 3 Pole Molded Case Circuit Breaker
I recommend this product
Rated 5 out of 5 stars
8/19/26
Eaton / Cutler-Hammer HFD3150 - 150A 3 Pole Molded Case Circuit Breaker
We needed more breakers ASAP and once again, Michael David came thru like he always does. We are a 24/7/ emergency electrical restoration companyso most of our orders are always needed in a rush and SuperBreakers is always my go to!.
RF
Ron F.
Verified Buyer
Reviewing
Eaton / Cutler-Hammer HFD3045 - 45A 3 Pole Molded Case Circuit Breaker
I recommend this product
Rated 5 out of 5 stars
4/9/26
HFD3045
Perfect breaker & great price/delivery. It's very easy to schedule around SB as their projected delivery times are accurate.
CP
Christopher P.
Verified Buyer
Reviewing
Eaton / Cutler-Hammer HFD3020L - 20A 3 Pole Molded Case Circuit Breaker
I recommend this product
Rated 5 out of 5 stars
2/13/26
Fast and Cost effective
Superbreakers Is always my first palce to look for harder to source breakers for a good price, and fast turnaround.
DS
David S. B. D.
Verified Buyer
Reviewing
Eaton / Cutler-Hammer HFD3060 - 60A 3 Pole Molded Case Circuit Breaker