Built to handle 40-amp loads, the Square D FAL36040 is a 3-pole molded case circuit breaker from the proven F-Frame family. It delivers essential long-time and instantaneous protection for heavy-duty commercial facilities. The unit-mount design allows it to integrate smoothly into Square D enclosures and switchboards. When transitioning to newer equipment, this legacy breaker is replaced by the BDL36040 model.
Is the FAL36040 still manufactured, or is there a direct replacement?
The FAL36040 is part of the legacy Square D F-Frame series. For new installations or equipment transitions, it has been largely replaced by the 40A PowerPacT B-Frame unit-mount circuit breaker, specifically catalog number BDL36040.
Which enclosures or panel types accept the FAL36040?
This unit-mount, feed-thru circuit breaker is designed to integrate into traditional Square D enclosures, industrial control panels, and switchboards rather than plug-on panelboards.
Can the FAL36040 be installed in an I-Line panelboard?
No. The FAL36040 features a unit-mount configuration with lug connections on both the line and load sides. I-Line panelboards require circuit breakers equipped with plug-on jaw connections on the line side.
What wire sizes are compatible with the lugs on this breaker?
The standard mechanical lugs accept 14 AWG to 1/0 AWG copper wire, or 12 AWG to 1/0 AWG aluminum wire. Always ensure proper torque specifications are met during installation.
Can this circuit breaker be used in DC applications?
Yes, the FAL36040 is rated for up to 250VDC with a 10kA interrupting capacity, making it suitable for both AC distribution and DC industrial control circuits.
Are the thermal and magnetic trip points adjustable on this breaker?
No, the FAL36040 features a fixed thermal and fixed magnetic trip unit. If your application requires adjustable trip settings, you must transition to a breaker frame equipped with an electronic trip unit.
How is the FAL36040 reset after a thermal-magnetic trip?
When a fault causes the breaker to trip, the handle will rest in the center position. To restore power, first push the handle firmly to the "OFF" position to reset the internal mechanism, then toggle it to the "ON" position.
Does the system voltage impact the short-circuit interrupting capacity (AIC) of the FAL36040?
Yes. The interrupting capacity scales inversely with the system voltage. It provides 25kA at 240VAC, 18kA at 480VAC, and 14kA at its maximum 600VAC rating. You must verify that your available fault current does not exceed the breaker rating at your specific operating voltage.
SuperClub
Join free. Get 500 SuperPoints.
Earn points on eligible purchases and redeem them at checkout.
We source obsolete and hard-to-find parts every day.
Shipping
Free Shipping Policy
Parcel shipments with item value over $99 qualify for free economy shipping within the continental US. Please call to confirm special handling instructions. We do not charge a handling fee or require a minimum amount on any order. SuperBreakers does not ship on customer accounts.
We strive to ship out your items the same day the order is placed. In rare circumstances SuperBreakers may reserve up to 5 business days to consolidate orders for complete shipment.
Expedited Shipments
Orders being shipped via Next Day Air, 2 Day Shipping or 3 Day Shipping must be received by 3 PM EST to guarantee same-day shipments. Expedited orders only ship on normal business days. Shipments will NOT be sent out on Saturdays and Sundays.
International Shipping
All International orders require a $1,000 minimum order threshold. Due to the special nature of these shipments, we require that these be placed with a SuperBreakers representative. Additional shipping and instructions will apply. All International Orders are Non-Cancel and Non-Refundable.
Reviews
Review summary
Customers rate this product 5.0 out of 5 based on 38 reviews.
5.0
Rated 5.0 out of 5 stars
Based on 38 reviews
5
Rated out of 5 stars
37
Total 5 star reviews: 37
4
Rated out of 5 stars
1
Total 4 star reviews: 1
3
Rated out of 5 stars
0
Total 3 star reviews: 0
2
Rated out of 5 stars
0
Total 2 star reviews: 0
1
Rated out of 5 stars
0
Total 1 star reviews: 0
Reviews Summary
Generated by AI from 31 most recent customer reviews
Last updated 7/31/25
Customers say these electrical components arrive quickly and match their specifications perfectly. Many reviews mention competitive pricing and reliable shipping times. Common feedback includes satisfaction with product condition and fit. While most orders arrive as expected, a few customers note shipping delays. Frequent comments address the accuracy of product descriptions and ease of ordering.